Leading Die Cut Machine Companies

Die cut machines are used for engraving, embossing, and cutting different metal types. A die-cutting machine applies pressure to a die and pushes it through the material using a combination of rollers and cutting plates to produce a shape with clean, accurate lines. Read More…

We know that high tech products require die cut parts that are created with precision and care. We have the highest quality standards in the die cutting industry because we know that with die cutting accuracy is so important. After we cut the prototype for your product and after receiving your approval we pledge that your orders will be shipped within ten business days or less.

Thrust Industries $$$

CFS provides laser die cut services. Finished product can be supplied as individual pieces or on rolls. As a standalone service, the laser can create nearly perfect parts with tolerances as close as +/-0.002". Unlike traditional die cutting methods, the laser can create tricky patterns and fine details which are otherwise impossible. Offering advanced optical registration and vision inspection...

Custom Fabricating & Supplies $$$

When it comes to die cutting, we are the experts! We are a Grand Rapids, Michigan based company but we offer our services to all across the United States. It is our goal to bring exceptional die cutting services to all of our clients while also providing customer service that will keep you coming back to fulfill all of your die cutting needs. Our staff has the experience you can count on to...

Design Converting, Inc. $$$

Gardico has been providing superior products and workmanship to industrial customers since 1977. Our die cutting capabilities satisfy needs for standard and custom gaskets, pads, insulators and decorative pieces in quantities from 5 or 10 to tens of thousands.

Gardico $$$

REDCO offers complete die cutting services to produce custom die cut gaskets and other custom die cuts that perfectly match our customers’ specifications. All of our steel rule dies are laser cut to guarantee quality and accuracy of the finished product. We have over 65 years of experience in die cutting non-metallic and metal parts. We strive to provide the best possible prices, the...

REDCO Rubber Engineering & Development Company $$$
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Custom Die Cutting Machine

Die Cutting Process

Many different die-cutting methods are utilized for slightly different purposes due to the practically unlimited range of possible die-cut product configurations and the abundance of materials from which die-cut items can be made. For instance, metal, rubber, and most other materials can be precisely cut through laser die cutting.

Additionally, laser die cutting designs can be programmed into a computer and carried out by computer-controlled machinery, making the operation incredibly quick and accurate. However, this process has a few drawbacks, including its relatively high cost and energy consumption compared to other approaches.

Steel rule dies are significantly easier to use; they require pressing a preformed metal pattern into a material. Although this method takes longer, it is cheaper and uses less energy. Blade-type rotary die cutting and ultrasonic die cutting are other methods of die cutting. Overall, die cutting is an effective, low-waste method of producing thin, custom-shaped goods if planned and carried out properly.

Considerations When Die Cutting

  • Avoid abrupt corners and acute angles. When the matrix is taken off following the die-cutting process, it could tear, producing unnecessary waste.
  • Create a bleed area so that the design artwork extends at least 1/16" past the label's margins. This makes it possible to prevent unintentional white spaces.
  • Ensure that the shape's line is properly included. Declare the die line to be a particular spot color and to be linked lines on a separate layer.

Types of Die Cut Machines

The types of die cut machines include:

Manual Die Cut Machine

Lightweight, inexpensive manual die cutters are the most common option. The crafter must line up the die with the chosen material and turn the manual crank on the side of the die to turn it. With manual die cutters, various dies can be utilized, and many craftspeople prefer the hands-on method and the ability to see where the cutting is being done precisely.

Manual Die Cutting Machine

Electric Die Cut Machines

When using an electric die cutter, simply load a die cartridge with the required design, and the machine takes care of aligning and cutting it. Although less portable than manual die cutters, electric die cut machines require less work and offer less room for error, allowing more time to complete other jobs.

Additionally, software must be installed on a computer to use electric die cutters. This may limit the selection of dies, but unique dies can be created with skill. The sandwich comprises the cutting plates, the paper to be cut, and the die that will be applied.

They are far more difficult to break through human error because an electric die-cut machine won't feed a misplaced sandwich through the rollers.

Laser Die Cutting Machine

Flatbed Die Cutting

Flatbed die cutters force a die down on a sheet of material using hydraulic presses and other lifting mechanisms. In general, low-volume and larger-sized products use flatbed die cutting. Compared to most label stocks, flatbed die presses are typically better suited for heavier materials over 1/8" thick, including felt, fiber, textiles, and metals.

Uses of Die Cut Machines

There is no restriction on the demand for die-cut items. Die-cut gaskets are crucial for the safe and efficient operation of a wide range of equipment in industrial settings.

Metal, rubber, plastic, foam, and even soft materials like felt can be used to create die-cut industrial items. Access to decorative nameplates, logos, and comparable products is frequently necessary for commercial operations like offices.

These products, as well as individual letters for signage, panels for electronics, and a variety of other commercial goods can be produced at low cost and in large quantities using die cutting. To meet the varied demand for die-cut items, different die-cut processes are set up differently. For example, while a large-scale business is more likely to supply stock products in large quantities, a smaller die-cutting operation might offer custom die-cut products to the customer's specifications.

Choosing the Right Die Cut Machine Manufacturer

For the most beneficial outcome when purchasing a die cut machine from a die cut machine manufacturer, it is important to compare several manufacturers using our directory of die cut machine companies. Each die cut machine manufacturer has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with the manufacturer for more information or request a quote. Review each die cut machine company website using our patented website previewer for an understanding of what each business specializes in. Then, use our simple RFQ form to contact multiple die cut machine businesses with the same form.

Die Cut Machine Informational Video

 

Die Cutting Power Pages

Die Cutting

Die Cutting

Die cutting is the mass fabrication of cut-out shapes by shearing a stock material such as paper and chipboard using tooling called a die. A die is a specialized tool used in manufacturing to cut or shape a material fitted into a press...

Kiss Cutting

Kiss Cutting

Kiss cutting is a method for cutting into a material where the upper layers are pierced, but the back layer is left intact. The term "kiss" refers to the way the blade touches the upper layers of the material and leaves a pattern or cut with a sufficient amount of force to leave an impression...

Gaskets

Gaskets

Gaskets are a type of mechanical seal that inhibits leakage by filling the gap between static mating surfaces. It takes advantage of the compressive force that drives the gasket material to plastically flow between the...

O-Rings

O-Rings

An O-ring is a round elastic loop that is used as a seal for static and dynamic applications. Their main purpose is to serve as a seal between structures such as pipes, tubes, in pistons, and cylinders. O-rings are made of various materials depending on how they will be used and are highly pliable...

Rubber Gasket

Rubber Gasket

Rubber gaskets are elastic components used for mechanically sealing the microscopic gap between two mating surfaces or joints. Examples of these surfaces are flange faces of piping and fittings, mating surfaces of an automotive...

Adhesive Tapes

Adhesive Tapes

Pressure-sensitive adhesive tapes consist of a backing material film coated with an adhesive intended for relatively low-stress applications. Light pressure, usually done by the fingertips, is applied to initiate the binding. In the sticking process, the fluid properties...

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