Die Cutting Companies
Die cutting is the manufacturing process of stamping or cutting two dimensional parts out of flat sheets of materials like rubber, fiber, paper, or metals. This process, often used in conjunction with laminating services, is a crucial finishing service for a wide range of parts and products.
Leading Manufacturers
Thrust Industries
Evansville, IN | 800-467-6730We know that high tech products require die cut parts that are created with precision and care. We have the highest quality standards in the die cutting industry because we know that with die cutting accuracy is so important. After we cut the prototype for your product and after receiving your approval we pledge that your orders will be shipped within ten business days or less.
Custom Fabricating & Supplies
Franklin, WI | 800-556-7188CFS provides laser die cut services. Finished product can be supplied as individual pieces or on rolls. As a standalone service, the laser can create nearly perfect parts with tolerances as close as +/-0.002". Unlike traditional die cutting methods, the laser can create tricky patterns and fine details which are otherwise impossible. Offering advanced optical registration and vision inspection...
Design Converting, Inc.
Grand Rapids, MI | 616-942-7780When it comes to die cutting, we are the experts! We are a Grand Rapids, Michigan based company but we offer our services to all across the United States. It is our goal to bring exceptional die cutting services to all of our clients while also providing customer service that will keep you coming back to fulfill all of your die cutting needs. Our staff has the experience you can count on to...
Mercer Gasket & Shim
Bellmawr, NJ | 800-210-5000For over 100 years, Mercer Gasket & Shim has been a leader in the waterjet cutting industry. Our highly equipped professionals work alongside our customers to ensure that we are meeting their needs. Mercers Gasket & Shim has perfected our techniques over the years in order to serve the needs of diverse markets.
Heubach Corporation
Garland, TX | 800-530-0091Heubach has custom commercial die cutting capability to produce thousand of parts a day. Our steel rule die conversion process enables us to attain accuracy and efficient means of mass producing cut parts. We have high speed die cutting capability to produce fold lines, scores, perforated cuts and partial cuts.
Gardico
Seattle, WA | 800-537-9663Gardico has been providing superior products and workmanship to industrial customers since 1977. Our die cutting capabilities satisfy needs for standard and custom gaskets, pads, insulators and decorative pieces in quantities from 5 or 10 to tens of thousands.
REDCO Rubber Engineering & Development Company
Carson City, NV | 800-733-2648REDCO offers complete die cutting services to produce custom die cut gaskets and other custom die cuts that perfectly match our customers’ specifications. All of our steel rule dies are laser cut to guarantee quality and accuracy of the finished product. We have over 65 years of experience in die cutting non-metallic and metal parts. We strive to provide the best possible prices, the...
National Rubber Corp.
Canonsburg, PA | 866-672-8100National Rubber Corporation is a nationwide leader of die cutting services for a wide variety of industries and applications. We provide die cut product quantities from prototypes and short runs to large production runs.
Britech Industries
Stuart, FL | 772-286-9278When it comes to plastic tubing ours is the best in the industry! With over twenty years of field industry experience we are dedicated to providing our customers with products that stand above the rest. Our skilled technicians will work closely with you to come up with the perfect product to fit your exact specifications. To learn more about what we may be able to do for you; visit our website...
Die Cutting Companies List
Sometimes the term die cutting stems confusion, as it is quite ambiguous and its meaning differs in different fields. Other than cutting a material, a die can perform other functions as well, such as, forming, which involves compression and other stressing method for producing desired shapes.
Products Produced from Die Cutting
Products commonly produced via die cutting include: die cut gasket hardware, vibration absorbers, bandages and adhesives and die cut plastic handle bags. Die cutters can also be used to make circuit boards, ID cards, credit cards and other flat plastic pieces, labels and stickers, adhesive tapes and stamps, corrugated envelopes, cartons, fabric and metallic products. They can even make keys.
Various die cutters are used that are specialized to cut different products like furniture, plastic, paper or metals in specific designs and patterns.
History of Die Cutting
The die cut process was born in the mid-1800s, when it was used in the shoe industry. Before cutting, the holes in leather shoes were punched by hand. Die cutting made cutting leather faster and easier; shoemakers cut leather into different shapes by exposing it to press installed with a cut die, which carved pre-determined shapes.
In the early 1900s, the die cutting industry saw many improvements. For example, this time period saw the invention of the swing arm clicker press, which allowed users to cut different shapes and sizes simultaneously on different dies. Ultimately, this attachment led to the ability of mass production of products like plastic and metal tubing.
During the 1950s, engineers began designing smaller and smaller machine models, including handheld models and tabletop machines.
Since the early 2000s, die cutting has been revolutionized by computers and CAD technology. In addition, modern die cutting processes uses sophisticated robots and high-pressure presses that can shear webs even in the thickest hard metal.
Today, die cutting machines don’t just serve commercial and industrial purposes; you can also get them for crafting in the classroom or your home. A great example of this type of die cut machine is the Cricut Expression, which is a small, portable die cut machine you can program with different fonts and shapes. You can get these fonts on a physical or digital Cricut cartridge.
Major Industries Served by Die Cutting
Aerospace Industry
The aerospace industry has a lot of applications such as missile components, optical grade films, satellite components, gaskets, spacers, shims, dampeners, and flex circuit components that require sensitive tapes, films, thin elastomers, etc. These can be produced with high precision using rotary die-cutting.
The most advantageous feature of rotary die-cutting for the aerospace industry is that rotary die-cutting allows us to “join” different materials to take advantage of the properties of each material. This property of rotary die-cutting is exclusively employed for manufacturing heat shields.
Packaging Industry
The packaging industry is also one of the major consumers of rotary die-cutting fabricated products. The cardboard boxes, envelopes, and tickets used during the process of handling the shipping packages in automated shipping lines are made using rotary die-cutting. The flexibility of changing the shapes, embossing patterns, and sizes just by replacing the flexible die on the magnetic cylinder core makes it a very lucrative choice for the packaging industry.
Electronic and Electrical Industry
In the electrical industry, the demand for small electronic appliances is increasing at an exponential rate, and thus, there is a requirement for economic and automated fabrication. This makes rotary die-cutting the perfect choice for the fabrication of electronic parts. Parts of the electronic industry manufactured using rotary die-cutting include membrane switch components, flex circuit components, conductive adhesives, conductive Inks, surface mount adhesives, noise dampeners, thermal management materials, lens bonding, optically clear adhesives, coil insulations, motor insulations, high voltage isolation, solar panel components, sensors, transducers, inverters, amplifiers, and LED lighting, etc.
